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Essel Propack’s server virtualization journey
Zoeb Adenwala, Global CIO, Essel Propack takes us through the company’s server virtualization journey and pens down five pitfalls that need to be addressed By Zoeb Adenwala, Essel Propack , July 13, 2012

Consolidation is the name-of-the-game in an economy fueled by M&As — companies today are relying on inorganic growth to gain the edge over their competition. As organizations are now spread across the globe, this command and conquer strategy leaves their CIOs scurrying to consolidate IT in the wake of a business merger. The case was no different with Essel Propack Ltd (EPL) — one of the global leaders in the packaging and laminated tubes segment — which operates out of 21 locations spread across 13 countries. Having grown by leaps and bounds primarily through the inorganic route, it faced a major challenge in terms of consolidation of its IT infrastructure.

Each organization that was acquired possessed its own IT infrastructure consisting of multiple servers and varied architecture with some geographies hosting more than one data center. The two challenges that this dispersed infrastructure posed was standardization of IT delivery and the high cost associated with maintenance of individual infrastructure at each location.

The consolidation process

The first step taken to resolve this issue was consolidation of various data centers. We consolidated various ERP and mail servers into one centralized server farm, which was hosted by an Indian ISP. We also virtualized servers and storage to reduce the number of physical servers and storage boxes. For active directory and e-mail services, Essel Propack deployed blade servers with virtualization technology running on Windows 2008 Enterprise Server and hosted servers with an ISP. The rack space savings that accompany the deployment of blade servers have resulted in a considerable reduction of costs. Secondly, the management of blade servers is easier in comparison to traditional server.

The process of consolidation was started by monitoring the existing IT usage in each country. This information was utilized to design a centralized data center, followed by server and storage visualization. Next, a robust WAN design using MPLS was implemented to ensure reliable and secure connectivity to the central data center from all 21 locations.

Once the design was finalized, the company created a centralized Active Directory structure and added locations in a phased manner to the central AD forest. The next step was to consolidate all e-mail users to the centralized MS Exchange solution and move to SAP as the common ERP platform.

These technologies helped us reduce costs on hardware and software licenses, reduce maintenance costs at every location and helped us leverage the cost advantage of hosting the data center in a low-cost country like India. In addition, the ancillary benefits of this exercise include standardization of IT practices across all the operating locations worldwide and ease of management of this global infrastructure.

5 pitfalls to address

  • Complex configurations of data, applications, and servers can be confusing for the average user to contend with
  •  Advanced skills are required to manage virtual servers
  • Since creating VMs is easy, there is always a possibility of server sprawls i.e. large number of unnecessary servers. Thus, there is a need to have strict control on server creation
  •   Debugging issues is also complex and you will need different skill sets to look into each specialized area e.g. virtualization software, operating system, network or storage boxes
  • Security is still an issue in virtual world — any server if compromised can result in other servers getting affected


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